Turnkey Manufacturing
Let’s Explore the Benefits of Semapack Turnkey Manufacturing
At Semepack, our mission is to create the art of packaging. We’re not just providing a service; we’re crafting an experience, a statement, a work of art that elevates your brand.
Unlock Your Brand's Potential: Discover Semepack's Custom Cosmetic Bottle Solutions
Our complete set of custom cosmetic bottle production services is meticulously designed to meet the evolving market demands and specific needs of your brand.
How to Customize Cosmetic Bottle Sets?
In the world of beauty and cosmetics, packaging is not just a container but an embodiment of brand identity and a crucial element in consumer appeal. Semepack, a global leader in cosmetic packaging, excels in creating bespoke glass bottle sets that blend functionality with aesthetic allure.
/ The Art of Glass Bottle Manufacturing
Semepackde is located in Guangzhou, and its daily volume of glass bottles is 500,000.There are 10 glass production lines
/ Elevating Beauty with Bottles Decoration
Semepack's daily screen printing output is 1 million per day. We can customize various cosmetic bottle decorations. Including silk screen printing, hot stamping, 3D printing, spraying, labels, decals, laser, gradient spraying, frosting, electroplating, water transfer printing, etc.
/ Crafting the Perfect Caps and Pump Heads
Semepack’s daily cap production capacity is 1.2 million pieces.The cap and pump head are more than functional components; they are integral to the user experience.
Let’s Discover Together Every Step of Glass Cosmetic Packaging Production
Customized cosmetic packaging mainly includes bottle manufacturing, accessories manufacturing and decoration
What We Offer
Manufacturing of Glass Bottles
Here’s a more detailed description of the glass bottle manufacturing process, tailored to Semepack’s professional standards and practices, based on the given steps.
1.Debugging the Mold
This initial step involves adjusting and calibrating the bottle molds to ensure they meet the specific design and dimensional requirements of the client. Semepack ensures precision in this step to create bottles that align perfectly with customer expectations.
2.Preparation of Raw Materials
Semepack's glass bottles begin with high-quality raw materials, including quartz sand, soda ash, limestone, and cullet (recycled glass). These materials are carefully selected and proportioned to create a glass mixture that balances clarity, strength, and environmental sustainability.
3.Mixing
The raw materials are thoroughly mixed in a specialized mixing furnace. This step is crucial for achieving a homogenous blend, which is key to the quality and consistency of the final glass bottles.
4.Melting
The mixed raw materials are transferred to a high-temperature furnace for melting. Here, they are heated to approximately 1600°C. During this stage, water evaporates, organic matter is burned off, and the mixture transforms into a uniform, molten glass. Semepack's state-of-the-art furnaces ensure efficient and environmentally responsible melting.
5.Forming
The molten glass is then transferred to molds for shaping. Semepack uses precision forming techniques to ensure each bottle meets the desired specifications. The mold shapes the hot, viscous glass into the final bottle design.
6.Testing Production Samples
Samples from the production line are tested for quality assurance. Semepack conducts rigorous tests to check for dimensional accuracy, structural integrity, and overall aesthetics. This step ensures only the highest quality bottles proceed further in the production process.
7.Cooling
The hot glass bottles are carefully guided through a cooling line. This controlled cooling process, known as annealing, relieves internal stresses and gradually brings the bottles to a stable temperature, enhancing their durability.
8.Screening and Testing
Each bottle undergoes a thorough inspection under strong light. This screening process identifies and removes any defective products, ensuring only flawless bottles are sent to customers. Semepack employs advanced inspection technologies for accurate defect detection.
Bottles Decoration
Employing techniques like silk printing, hot stamping, engraving, and sandblasting, we turn each bottle into a canvas that speaks your brand’s language. Whether it’s a minimalist design or an intricate pattern, our decoration services are designed to make your products stand out on the shelves.
Surface Treatments: We offer a variety of surface treatments including sandblasting, spray painting, and gradient effects to enhance the aesthetic appeal.
Printing and Labeling: Utilizing techniques like silk screen printing, hot stamping, and laser engraving, we bring your brand to life on the bottle. Our precision printing ensures clarity and longevity of the design.
Quality Check: Each decorated bottle is meticulously inspected for consistency in design and quality, ensuring they meet our high standards.
- 1.Fix the bottle on the clamp and wipe the dust
- 4.Spray again to fix the color
- 5.Oven baking to solidify color
- 6.Test the cosmetic bottles
- 7.Silk screen printing or hot stamping
- 8.Cosmetic bottles packaging
Manufacturring of Caps and Pumps
Caps and pump heads are more than just functional parts; they are an integral part of the user experience. Semepack specializes in the production of bottle caps and pump heads, with more than 30 automatic machines and dust-free workshops. From sleek, contemporary designs to classic styles, we offer a wide range of material options including aluminum, plastic and wood, ensuring the end product is both beautiful and functional.
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